Explore our top-tier electronic cigarette devices, power modules, components, and machinery engineered to meet global compliance standards.
Shenzhen Esaturn Vape Co., Ltd. is a professional manufacturer and exporter specializing in the design, research, development, production, and sales of electronic cigarettes and vaping products. With years of industry experience, we are committed to providing high-quality vaping solutions for customers worldwide through innovative technology, reliable quality, and professional service.
As a modern manufacturing enterprise deeply integrated with our production facilities, we offer a comprehensive range of products, including disposable vape devices, rechargeable pod systems, vape cartridges, vape accessories, and customized OEM & ODM solutions. We continuously develop new products to meet the changing demands of the global vaping market while maintaining the highest standards of quality and performance.
By centering our developmental matrix around Li-ion battery chemistry optimization, Battery Management System (BMS) stability, and strict thermal safety safeguards, we have consolidated our standing as the premier supplier of integrated e-cigarette battery packs.
Vaping devices demand high safety margins, long life cycles, and reliable power discharge rates. Here is the technical roadmap underpinning our industry-leading battery packs.
We utilize grade-A Lithium Cobalt Oxide (LiCoO2) pure cobalt cells. Unlike ternary alternatives, pure cobalt delivers a flat discharge curve, ensuring constant voltage and consistent vapor output.
Our proprietary Battery Management Systems protect against short circuits, overcharging (cutoff at 4.25V), over-discharging (cutoff at 2.4V), and thermal runaway via built-in NTC thermistors.
Compatible with mainstream Type-C fast charging. The integration of buck-boost converter chips balances charge current, reducing heat generation by up to 35% during cycles.
SEO Insight: The evolution of the global e-cigarette market has shifted consumer demands from basic disposables to intelligent, high-capacity pod systems. These systems feature smart LED screens and dual-coil designs that draw higher currents. To sustain this, the battery pack requires matched internal resistance (IR mismatch < 5mΩ) and precise high-rate discharge capacity. At Shenzhen Esaturn Vape Co., Ltd., we execute 100% cell matching before packing.
| Battery Pack Class | Cell Chemistries | Nominal Capacities | Discharge Rate (C-Rating) | Typical Applications |
|---|---|---|---|---|
| Ultra-Compact Disposable Packs | LiCoO2 (Pure Cobalt) | 280mAh - 650mAh | 15C - 20C High Drain | Slim vape pens, TPD-compliant pods |
| Rechargeable Smart Pod Packs | LiCoO2 / NMC Hybrid | 650mAh - 1000mAh | 10C - 15C Constant | Puff-display kits, mesh coil pods |
| High-Drain Mod Packs | LiNiMnCoO2 (NMC 18650/21700) | 2500mAh - 4000mAh | 20C - 35C Continuous | Sub-ohm cloud-chasing box mods |
Step inside the production lines of Shenzhen Esaturn Vape Co., Ltd., where advanced machinery and strict quality control operations ensure zero-defect output.
Raw Materials
Assembly
Testing
Packing
Assembling Stage II
Testing Stage II
Print Machine
Ultrasonic Welding Machine
Hot Melt Welding Machine
Shenzhen is the undisputed epicentre of the global electronic cigarette industry, accounting for over 90% of global vape device manufacturing. Shenzhen Esaturn Vape Co., Ltd. leverages this localization to guarantee unmatched agility, cost efficiency, and materials sourcing speed.
Our facility’s proximity to premium cobalt processors, custom circuit board designers (PCB manufacturers), and plastic-injection moulding houses lets us compress product development lead times from months down to a matter of weeks.
Additionally, our automated equipment, including ultrasonic welding and hot-melt bonding, minimizes manual handling errors, keeping product defect rates below 0.05%. For global vape distributors, this supply chain control means competitive wholesale pricing, consistent production speed, and rapid delivery schedules.
Vaporizer regulations and usage habits vary wildly by region. We tailor our battery design and certification pathways to fit localized requirements.
Designed for maximum charge cycles and recycling compliance, matching WEEE and Battery Directive (2006/66/EC) frameworks. Integrated with child-safe features and short-circuit lockouts for TPD compliance.
High-capacity cells (650mAh to 1000mAh) designed for dual-mesh coils and smart LCD/LED displays. Verified against UL 1642 and UL 2054 testing criteria to streamline PMTA submissions.
Special low-temperature electrolyte formulations designed for markets like Northern Europe and Canada, maintaining stable discharge rates down to -10°C.
Engineered with high-limit PTC thermal cutoffs and fire-retardant PC/ABS plastic enclosures for safety in the Middle East and tropical regions.
Here, we answer key technical queries regarding e-cigarette battery safety, manufacturing standards, and importing protocols.
From complete pod hardware to component manufacturing tooling, browse our global export portfolio.
Esaturn Vape
